Ball Valves: How it Works, Types, and Common Applications

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Common Types of Ball Valves
In general, there are five types of ball valves that provide a similar function and are operated the same. The biggest difference, though, is in body construction and how the balls are contained in the assembly’s casing. Body styles include split body, top entry, single body, three-piece body and welded.

Plus, ball valves are also determined by the type of opening within the ball. Different types of bores result in added precision when turning off the valve, they can contain more than one open or closed setting, and they can be fashioned to prevent buildup behind the ball. The size of the bore, or port, can also be the same size as the pipeline or a reduced size, which results in a restricted flow. Bore types include:

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International Standards Used In The Design Of Ball Valves

International Standards Used In The Design of Ball Valves

The design of ball valves involves the use of many international standards for producing high-quality products. These standards cover the materials, dimensions, tolerances, and marking for ball valves, ensuring that they can handle the pressures and temperatures they are designed for. Different countries use different standards which makes it important for the manufacturer located anywhere in the world to design and produce the proper product. Essentially, the functional design of the valve is fairly common though the end connections are country-specific or region-specific. For example, the projects executed by American companies normally have NPT threaded valves whereas the projects by European companies have BSP threaded valves. Similarly, the flanged connections on valves follow ASME or DIN standards depending upon American or European contractors. The Japanese have their own flange standards prefixed with JIS.

The British standard BS5351 was used extensively for ball valve design until it was replaced by ISO 17292 standard. API 6D is the American equivalent standard for ball valve design. Both the standards are similar in content except for some minor differences. In India, we generally use ISO 17292 standard in conjunction with ASME B16.34 standard. ISO 17292 provides all the necessary information- namely bore diameters for reduced and full bore ball valves as per pressure classes, the basic structure of ball valves for both floating and trunnion mounted, butt weld end and socket weld end dimensions, ball and stem design, seat selection depending upon temperature, testing procedure, markings on valves, etc. ASME B16.34 standard provides the wall thickness details depending upon the material of construction, pressure class, and temperature of operation of the valve.

Most ball valves used in India come with ASA flanges which have dimensions as per ASME B16.5 standard. This standard provides the dimensions of flanges depending upon the pressure class and size of the valve. Under the ASA regime, the pressure classes are specified by numbers such as 150#, 300#, 600#, 1500#, and 2500#. Each pressure class is suitable for working in a specific pressure and temperature range. DIN standards follow a more straightforward approach. The pressure classes are denoted as PN10, PN16, PN25, PN40, PN100, etc. which represent maximum working pressures in the bar.

There are projects executed by European contractors which have ball valves with DIN flanges. Replacement of DIN flanged ball valves with more commonly available ASA flanged ball valves require one-time replacement of pipeline flanges with suitable ASA flanges.

The distance to be maintained between two pipeline flanges is decided by the face-to-face length of the ball valve. This length is provided by ASME B16.10 standard. Valves manufactured in accordance with ASME B16.10 standards can be fitted and replaced with similar valves onto the pipelines whenever required.

Testing procedure for ball valves prior to dispatch is specified in BS6755 Part 1 and Part 2. BS6755 Part 1 gives the testing procedure for normal ball valves whereas Part 2 gives the Fire Safe Test procedure. Similarly, API 598 provides the required information for valve testing. API 607 provides the Fire safe test procedure.

Other important standards are ISO 5211 which provides the dimensional details for actuator mounting pads provided on valves. NACE MR0175 provides the requirements for crack-resistant material to be used in oil and gas environments containing H2S. ASME B16.11 standard gives the dimensional details for threaded ends, socket weld ends for fittings.

It is very important for a valve designer to understand the importance of designing valves as per the standards mentioned above. All valves which comply with the requirements specified by the customer and the corresponding constraints suggested by the standards become a reason for customer delight. In our pursuit to exceed customers’ expectations each time, every time, the Kavaata team takes special care to follow all the requirements set out by the International standards so that the product meets or exceeds our customers’ requirements.

Advantages of Using a Hydraulic System

Advantages of using a hydraulic system

Many industries use hydraulic systems because they have advantages over mechanical, electrical and pneumatic systems. They transmit power by using the pressure of an in-compressible fluid, usually oil, within a sealed system. They are used everywhere as you can see from the examples below:

 

• Cranes
• Forklifts
• Hydraulic jacks and presses which are used to crush cars
• Theme park rides,
• Aircrafts
• Rudders of boats
• Braking
• Power steering of cars.

Hydraulics are used in so many different things, and here are some of the reasons why.

They are simple to use, they have levers and push buttons which make it easy to start, stop, accelerate and decelerate. These controls also allow for accurate controlling.

Hydraulic systems are capable of moving heavier loads as well as providing greater force than mechanical, electrical or pneumatic systems. The fluid power system means it can easily cope with a large weight range without having to use gears, pulleys or heavy leavers. It provides constant force and torque, regardless of how fast it is going, something which isn’t possible in pneumatic, electrical or mechanical systems.

Proven to be far more durable than their electrical and mechanical counterparts. They work better, for longer and are less likely to break down or fail due to their much simpler and more robust design. The fact they have fewer moving parts than other systems means there is already less chance of a problem, but there is also the fact that the moving parts they do have are much more durable.

They tend to be more economical than electric or mechanical systems because they used fewer parts so they are much easier to maintain. Because they use less parts, it’s easier to find any problems your system may be having, making them quicker and easier to fix if they do break down. Hydraulic systems also need a lot less maintenance, only needing simple checks very infrequently, for example, replacement filters, and fluid samples to ensure everything is working properly.

Electric and mechanical systems however, require a lot more maintenance. They usually need lubricating around every 80 hours of operation as well as regular checks of power wiring and other operational checks. The failure of one component in these systems causes all other components in the chain to fail resulting in the breakdown of the whole machine.

Hydraulic systems use high density in-compressible fluid, which is less likely to leak than the gas in a pneumatic system is. This means maintenance costs would be lower with them.

They do not cause sparks so are safer to use and can be used in a wider variety of places, such as chemical plants and mines, where a fire hazard could be extremely dangerous. They are safer overall as there is much less of a chance of them becoming a fire hazard, which can be the case with other systems.

Electrical and mechanical systems tend to be noisy due to the many small, fast-moving parts, were hydraulic systems tend to be a lot quieter.

It has been found they perform well in hot environments, where other systems may overheat and stop working. Electrical systems especially can get extremely hot and generate an excessive amount of heat, which is not only dangerous to be around but this heat migrates to the surrounding environment, meaning that whatever room the system is in will be extremely hot. This would make for uncomfortable working environments for any people who have to work around them.

A much more environmentally friendly system, especially so if they are water-based. Electrical and mechanical systems consume significantly more energy. If environmental issues are a concern to you, hydraulic is the way to go as there are even a number of ‘environmentally friendly’ hydraulic fluids available.

There are many benefits to choosing hydraulic over other types of systems, if you think it might be the right option for you contact us today and we’ll be happy to help advise you on buying, installing and even designing your own hydraulic system.

Hydraulics Valves – Parts and Components

Hydraulic Valves – Types and Components

A mechanical device that controls the flow of the liquid, usually by opening and closing is referred to as a valve. The primary purpose of a hydraulic valve is to direct the flow of a liquid medium that will move actuators and loads through the hydraulic system. There are various types of hydraulic valves and it is important to choose the right one to get the best results. 

What are the different types of hydraulic valves?

Hydraulic valves come in a variety of sizes and with different mounting styles. There are three major categories of hydraulic valves namely directional control valves, pressure control valves and flow control valves.

Directional Control Valves

The primary purpose of a directional control valve is to control the direction of the fluid flow. The three functions performed by directional control valves include stopping the fluid flow, allowing the fluid flow, and changing the direction of the fluid flow.

There are five types of directional control valves:

  • Check valves
  • Shuttle valves
  • Two-way valves
  • Threeway valves
  • Fourway valves

Pressure Control Valves

pressure control valve helps in maintaining a set pressure in the hydraulic system. Pressure control valves are used mainly in industries where keeping system pressure below a desired upper limit is crucial such as oil and gas industries.

There are types of pressure control valves:

  • Relief valves
  • Constant pressure reducing valves
  • Sequence valves
  • Counterbalance valves
  • Over center valves
  • Unloading valves

Flow Control Valves

Flow control valves regulate the flow rate at the throttling point by increasing or decreasing the opening of a hydraulic circuit. The flow rate helps in determining the rate of energy transfer at any given pressure. 

There are five most common types of flow control valves:

  • Gate valves
  • Globe valves
  • Pinch valves
  • Diaphragm valves
  • Needle valves

Reliable Partner for all types of Industrial Products

Ped-Lock Valves & Fittings has been supplying a wide range of industrial products including all types of industrial valves. With the aim of providing the best products to our customers, we test all our products for reliability and durability even in the harshest conditions before delivering it.

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